PROCESSING

MANUFACTURING PROCESS

Rice is grown in the sprawling paddy fields that lies at the foothills of the Himalayas .the special soil and climatic conditions on the mountain foothills give Basmati its unique aroma and taste. The company processes Paddy Rice, procures the Paddy (raw material) from traders in different states of India.The Paddy is dried and processed in the Mill to produce different varieties of Basmati Rice and its byproducts – Bran and Husk,The Paddy undergoes the Process of – Boiling, Drying, De-Husking, Polishing, Sorting, Grading and Packing.

The state-of-the-art infrastructure is use in manufacturing of rice. It is equipped with the latest machinery for complete processing of the rice, from milling and sorting to polishing and packaging. All the machinery, elevators and plants are completely dust proof and the entire operation area is absolutely hygienic.

The processing unit is equipped with advanced machinery of brands like Buhler from Germany and Satake from Japan. A perfect combination of sophisticated machinery and trained workforce provide us an innate capability to meet bulk requirements of the clients within the stipulated time frame.

RICE PROCESSING

Processing of rice involves a number of steps starting right from the time it reaches rice mill or rice processing plant. As soon as rice arrives from the field, it is dehusked by a rubber roll sheller producing brown rice. This is followed by the stage, where the husk is removed without affecting the nutritional composition of the grain.

Since there are three types of rice - White Rice, Steam rice and Parboiled Rice, the processing of rice depends upon the type of rice to be produced.

In the case of parboiled rice is obtained by means of steam pressure process prior to milling. In this case, rice is parboiled in the hull, which softens the kernel, allowing the surface starch, bran and other components to commingle. This is followed by the drainage of water and after that rice is carefully steam dried. The dried parboiled rice is passed through machines, which remove the hull and polish the kernels.

The next step involves polishing of rice - and it is the type of polishing that determines the quality of rice. For example, double-polish, silky polish or regular polish gives rice grains a cleaner, brighter and shiny look.

However, the average grain length (AGL) is specified prior to the milling of rice and at the same time entails the broken percentage - be it 1%, 2%, 5%, 10%, 25%, 100% broken or as desired by the buyer.

Dehusking

The paddy is passed between two rubber rollers, which splits the hull open and release the grain. While one-roll spins faster as compared to the other one, tightly pressing against the rice from both sides and strip the husk off.

Paddy Separator

The paddy separator removes bran layer from brown rice. We have the most advanced multi-break vertical whiteners that use both abrasion and friction to gently convert brown rice into milled white kernels. We use Satake Machine for the de-husking of paddy.

Milling

Milling is one of the most crucial factors in rice processing, as it the stage where grains are smoothened as well as it also involves the brightening of the surface rice grain. We have fully automated machinery for the superfine polishing of rice grains.

Sortex

We use world class sorting machines for final quality control and enhancement step in the rice mill. Discolored grains and optionally chalky kernels are removed to yield a first grade product.

PACKING AND WAREHOUSE

Packing

We excel in providing consumer packing & bulk packing of the Indian Rice ranging from 1kg to 50 kg. Some of the weight specifications are 1Kg, 5Kg, 10Kg,20Kg,25 Kg,40kg,45kg,50kg. The Rice is packed in the below mentioned packages to prevent the rice from external contaminants and damage during transportation. Fabric Bags, Laminate Pouches, Tyvek, Cartons, Poly Jars, Jute bags.

Private Packing Facility

We say that 'quality is our habit and customer is our king'. And, when it is about promoting your private label with the rice provided by us, you can be sure that G.V. (God Vishnu) Rice Exports Pvt. Ltd. delivers nothing but the best!

You ask it and we pack it! Simple!

G.V. (God Vishnu) Rice Exports Pvt. Ltd. is one of the leading Indian players in private label packaging ranging anywhere from 1 kg to 50 kg in the packing material of your choice. Whether it be cotton, jute, poly propylene, Non woven fabric, high density paper packaging or any other material of your choice, you name it and you have it. We have the best of Basmati and Non Basmati rice varieties to deliver that would never let your brand down.

In today's times when profit is not the only purpose of every business, private labeling comes as an easy opportunity for you to establish a brand name for yourself without having to take too much of hassle or compromise on quality. Right from rice dealers to high end retail stores, G.V. (God Vishnu) Rice Exports Pvt. Ltd. is keen on any partnership that may benefit you as a client and the end customer as the actual consumer of high quality rice delivered by us.

You can rely on G.V. (God Vishnu) Rice Exports Pvt. Ltd. for all your private label Package Rice needs. We handle both White and Golden Rice Conventional and Ecofriendly packaging. G.V. (God Vishnu) Rice Exports Pvt. Ltd. has been associated with numerous private label packaging requirements in various countries like Kuwait, UAE, Saudi Arabia.

WAREHOUSING

We have huge warehouse facility to hold massive stock of all kinds of Basmati and Non-Basmati rice. The warehouses are well-maintained and well-furnished to sustain the quality standards during the period of storage. In fact, the large stock of products has helped us to cater to the demands of the customers even in the period of crisis.

The Primary difference between regular rice and basmati rice is the latter's distict aroma and flavor. This enhanced taste and flavor comes from the seasoning of rice for eight to nine months. This makes warehousing an important step in the processing of basmati rice.At G.V. (God Vishnu) Rice Exports Pvt. Ltd. great care is taken to ensure that the rice is stocked properly through the maturing stage. The rice is stored in the warehouses of the company, which are spacious and well ventilated. A vigilant staff ensures hygienic conditions in the warehouse. Further on, regular inspection and fumigation is carried out to prevent any kind of infestation against various microorganisms.

The company purchases large quantities of paddy right at the commencement of the season. The crop is allowed to stay in the warehouses for a long time to ensure complete maturity of rice. This long maturing period attributes to a high inventory cost. But, we at G.V. (God Vishnu) Rice Exports Pvt. Ltd. remain unfazed of this aspect, to offer a real Basmati experience to our customers.

LOGISTICS SERVICE

TIE UP WITH 3PLS OR FRIGHT FORWARDER TO SEND GOODS JUST IN TIME ON DESTINATION.